Today's conveyor systems have to perform better than ever before: they need to be quieter, more durable and, at the same time, transport sensitive goods reliably. The right roller coatings are a key element in this. They have a decisive influence on how well a system copes with different materials, environments and loads. From noise insulation and corrosion protection to secure transport, the right coating not only optimises the flow of materials, but also increases the efficiency of the entire conveyor line.
Why roller coatings are crucial
The right coating fulfils several functions at once and thus has a direct impact on the efficiency of your system:
- Protection of conveyed goods against scratches or damage
- Reduction of friction and energy consumption
- Extension of service life
- Significant noise reduction
In short: the right coating prevents malfunctions, improves material flow and reduces maintenance costs.
Coatings & special solutions at a glance
Polyurethane (PU) – resistant and quiet
PU is poured directly onto the roller shell and forms a form-fitting, durable surface.
Advantages: high abrasion resistance, noise reduction
Ideal for: applications involving moisture, dirt or increased wear
Galvanised support rollers – the robust standard
Galvanisation offers reliable corrosion protection and ensures a longer service life.
Advantages: rust protection, durable
Ideal for: logistics, production, outdoor areas
Powder coating
The electrostatically applied and baked coating creates a hard, adaptable surface.
Advantages: corrosion protection, colour coding possible, solvent-free
Ideal for: visible areas, systems with colour coding systems
Chrome-plated conveyor rollers – smooth and absolutely clean
The chrome layer ensures an extremely hard, smooth surface.
Advantages: no discolouration, very low abrasion, gentle on sensitive goods
Ideal for: packaging industry, food, wood, high-quality products
Rubberised support rollers – soft, robust, low-noise
Rubber coatings enable high friction coefficients and absorb shocks.
Advantages: very quiet, robust, good drive
Ideal for: cartons, crates, piece goods
PVC tubing – particularly gentle on sensitive surfaces
The PVC tubing is pulled over the roller and is particularly soft.
Advantages: high noise insulation, high coefficient of friction, gentle on materials
Ideal for: furniture parts, glass, sensitive panels
Brush rollers (MINK) – scratch-free transport
The brush attachments enable a very gentle flow of goods.
Advantages: no scratches, no pressure marks, safe even when inclined
Ideal for: high-quality visible surfaces, painted goods, car parts, tyres
Special solutions for specific requirements
Inductively hardened sprockets
This particularly wear-resistant solution ensures less maintenance and energy savings.
Ideal for: pallet conveyors, powered roller conveyors.
Cambered conveyor rollers
Their conical shape allows them to centre the belt automatically.
Advantages: less misalignment, low wear, stable curve conveyance.
Ideal for: conveyor belt systems.
Knurled surfaces & special side plates
- Knurling: better traction, rough surface.
- Edge discs: reliable tracking of the conveyed goods
Ideal for: inclined conveyors, curves, sensitive piece goods processes
Choosing the right support roller coating is not a minor detail; it determines the service life of your system, the avoidance of unplanned downtime and the efficiency of your material flow.
There is a suitable solution for almost every challenge. And if not, we will develop one for you.
