Conveyor System Add-Ons for AMR & AGV – Seamless Integration into Existing Material Flow Systems
Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) are widely used for internal transport. The real challenge, however, is not the vehicle itself, but its integration into existing material flow systems. Only with the right conveyor interface can a stable and continuous process be achieved.
Typical challenges in AMR and AGV integration:
- undefined or inconsistent transfer between vehicle and conveyor
- differences in transfer heights and missing adjustments
- lack of properly designed buffer zones
- interface gaps between autonomous systems and stationary equipment
- process interruptions caused by inefficient handovers
Our solutions for reliable AMR and AGV integration:
- transfer stations for precise and repeatable material handover
- conveyor interfaces for continuous process integration
- buffer zones to decouple and optimize material flow
- height adjustments for seamless system alignment
- custom-engineered solutions for complex applications
Our modules are designed to integrate mechanically and functionally into existing systems. We take into account:
- transfer heights and tolerances
- load capacities and load distribution
- cycle times and process logic
- interfaces with existing conveyor technology
Configurable modules such as transfer stations, buffer zones, height adjustments and conveyor connections extend AMR and AGV systems with essential functionality.
They ensure stable material transfer, reduce downtime and enable a continuous material flow between autonomous vehicles and stationary conveyor systems.
Typical applications:
- automated production environments
- warehouse and distribution logistics
- internal material handling
- integration into existing systems
We support you in defining the optimal interface between AMR/AGV systems and conveyor technology, from initial concept to final implementation.
All solutions are tailored to your specific application requirements. Below you will find an overview of our AMR and AGV integration solutions.
Products
Dual-lane pallet roller conveyor
Problem: Cycle time differences between AMR and conveyor systems lead to downtime
Solution: Intermediate buffer to decouple vehicle movement from material flow
Our dual-lane pallet circulation conveyor with integrated ball transfer table and lid gripper acts as a buffer between conveyor systems and AMR/AGV solutions.
System impact:
- decoupled material transfer
- balanced cycle time differences
- improved process stability
Typical use cases:
- buffering of pallets and boxes
- AMR systems with variable cycle times
- particularly efficient for plastic containers
Driven storage track
Problem: Uncontrolled material flow and congestion at transfer points
Solution: Defined and protected buffering section
The RBA50MR driven storage track with low-profile design is suitable for pallets, stillages and containers. The integrated cover protects goods from dust and contamination.
System impact:
- controlled material supply
- clean and reliable processes
- flexible integration
Typical use cases:
- automated transfer to AMR systems
- manual loading via pallet truck
- use in smart warehouse environments
Powered loading element - Front loading
Problem: No defined transfer point within existing conveyor systems
Solution: Precise front-side infeed into the material flow
This retrofit module enables targeted transfer of goods into existing conveyor lines.
System impact:
- clearly defined interfaces
- repeatable transfer processes
- easy system extension
Typical use cases:
- integration of AMR/AGV systems
- expansion of existing conveyor lines
Bespoke transport trolleys
Problem: Existing processes require transport trolleys with specific dimensions and functions.
Solution: Customised redesign of a shelving trolley to meet customer requirements.
This module enables seamless integration into existing material flows and can be specifically adapted to the respective requirements.
System impact:
- optimal adaptation to existing processes
- flexible material supply
- customised design according to customer requirements
Typical use cases:
- in-house material handling
- material supply for AMR/AGV systems
Gravity storage track
Problem: Missing buffer zones and poor ergonomics at workstations
Solution: Flexible non-powered buffer conveyor
This roller conveyor serves as a buffer for pallets and stillages, e.g. in front of workstations. Pallets can be loaded from both sides.
A lift table can be integrated optionally.
System impact:
- flexible use
- improved ergonomics
- structured material supply
Typical use cases:
- manual workstations
- handover between operator and AMR
Automation of waste disposal processes
Problem: Waste bins are to be integrated into the automated transport system using AMR systems.
Solution: Adaptation of a standard bin for automated transport using AMR.
This module demonstrates that AMR systems can be used to automate not only traditional material flows but also other in-house processes.
System impact:
- Automation of additional transport processes
- Integration of existing bin solutions
- Reduction in manual transport routes
Typical use cases:
- Automated transport of waste bins
- Integration of waste disposal processes into AMR systems
Various U-trolleys
Problem: Inflexible material transport between processes
Solution: Mobile interface between manual and automated systems
Our U-trolleys are compatible with Euro pallets (800 mm) and industrial pallets (1000 mm) and are also suitable for tugger train systems. With a load capacity of up to 1000 kg, they enable the transport of heavy goods.
System impact:
- flexible material handling
- support of hybrid processes
- ergonomic workstations
Typical use cases:
- tugger train systems
- manual transfer to AMR/AGV
- flexible production environments
Lift table HTCU
Problem: Incorrect transfer heights and poor ergonomics
Solution: Precise height adjustment within the material flow
The U-shaped lift table HTCU is compatible with pallet trucks, stackers and AMR/AGV systems.
Technical data:
- load capacity: 1000 kg (up to 1500 kg available)
- stroke: 775 mm
System impact:
- ergonomic working conditions
- precise transfer positioning
- reduced handling errors
Typical use cases:
- transfer to AMR/AGV systems
- workstations with variable height requirements
Pallet storage station - Multi-lane
Problem: Unstructured buffer areas and inefficient intermediate storage
Solution: Central multi-lane buffer solution
The multi-lane material buffer station with gravity roller conveyors serves as a space-saving storage solution under pallet racks.
System impact:
- structured material flow
- optimized processes
- improved space utilization
Typical use cases:
- combination of conveyor systems and picking processes
- interface between AMR and manual handling
